Additional guidelines bending

Precision in bending: at Bax Metaal, we achieve precise bending up to 4,000 mm in length. Below you’ll find all the technical details to optimally prepare your drawings.

What we offer
Precise bending up to 4,000 mm length

 

Design guidelines

Distance between sheet edge and bend zone / between two bend zones Below you will find, per material type and sheet thickness, the standard die opening (V-opening) and the minimum internal flange dimension that must be maintained. This minimum dimension also applies to all holes and cutouts/contours in the sheet metal. If these fall within this minimum bend dimension, there is a risk of deformation of the hole and/or contour, which can cause the entire bend edge to pull askew and lead to unnecessary rejection. In the ‘Standard’ column, ‘Yes’ indicates the common combination of V-opening and internal radius per sheet thickness.

Bend table steel (90°)

Material Sheet thickness V-opening Internal R Min. flange length (internal bend dimension) Standard Remark
DC01 0.5 mm 6 1.0 5 Yes
DC01 0.5 mm 8 1.5 6
DC01 0.8 mm 6 1.0 5 Yes
DC01 0.8 mm 8 1.5 6
DC01 1 mm 6 1.0 5
DC01 1 mm 8 1.5 6 Yes
DC01 1.25 mm 6 1.0 5
DC01 1.25 mm 8 1.5 6 Yes
DC01 1.25 mm 12 2.0 7.5
DC01 1.5 mm 8 1.5 6
DC01 1.5 mm 12 2.0 7.5 Yes
DC01 2 mm 8 1.5 6
DC01 2 mm 12 2.0 7.5 Yes
DC01 2 mm 16 2.5 10
DC01 2.5 mm 12 2.0 7.5
DC01 2.5 mm 16 2.5 10 Yes
DC01 2.5 mm 24 4.0 15
DC01 3 mm 16 2.5 10 Yes
DC01 3 mm 24 4.0 15
S235 4 mm 16 1.6 10
S235 4 mm 24 2.5 15 Yes
S235 4 mm 30 3.5 19.5
S235 5 mm 24 2.5 15
S235 5 mm 30 3.0 19.5 Yes
S235 5 mm 40 5.0 25
S235 6 mm 30 3.0 19.5
S235 6 mm 40 4.5 25 Yes
S235 6 mm 50 6.0 29
S235 8 mm 50 6.0 29 R3 punch
S235 8 mm 60 7.0 40 Yes R3 punch
S235 8 mm 80 10.0 50 R3 punch
S235 10 mm 60 6.5 40 Yes R3 punch
S235 10 mm 80 10.0 50 R3 punch

 

Bend table stainless steel 304 (90°)

Material Sheet thickness V-opening Internal R Min. flange length (internal bend dimension) Standard Remark
RVS 304 2B 0.5 mm 6 1.0 5 Yes
RVS 304 2B 0.5 mm 8 1.5 6
RVS 304 2B 0.8 mm 6 1.0 5 Yes
RVS 304 2B 0.8 mm 8 1.5 6
RVS 304 2B 1 mm 6 1.0 5
RVS 304 2B 1.25 mm 6 1.0 5
RVS 304 2B 1.25 mm 8 1.5 6 Yes
RVS 304 2B 1.25 mm 12 2.0 7.5
RVS 304 2B 1.5 mm 8 1.5 6
RVS 304 2B 1.5 mm 12 2.0 7.5 Yes
RVS 304 2B 2 mm 8 1.5 6
RVS 304 2B 2 mm 12 2.0 7.5 Yes
RVS 304 2B 2 mm 16 3.0 10
RVS 304 2B 2.5 mm 12 1.0 7.5
RVS 304 2B 2.5 mm 16 3.0 10 Yes
RVS 304 2B 2.5 mm 24 5.0 15
RVS 304 2B 3 mm 16 3.0 10 Yes
RVS 304 2B 3 mm 24 4.0 15
RVS 304 2B 4 mm 24 4.0 15 Yes
RVS 304 2B 4 mm 30 5.0 19.5
RVS 304 2B 5 mm 24 4.0 15 R3 punch
RVS 304 2B 5 mm 30 5.0 19.5 Yes R3 punch
RVS 304 2B 5 mm 40 8.0 25 R3 punch
RVS 304 2B 6 mm 30 5.0 19.5 R3 punch
RVS 304 2B 6 mm 40 8.0 25 Yes R3 punch
RVS 304 2B 6 mm 50 10.0 29 R3 punch
RVS 304 1D 8 mm 50 10.0 29 R3 punch
RVS 304 1D 8 mm 60 12.0 40 Yes R3 punch
RVS 304 1D 8 mm 80 16.0 50 R3 punch
RVS 304 1D 10 mm 60 11.0 40 Yes R3 punch
RVS 304 1D 10 mm 80 16.0 50 R3 punch

 

Bend table stainless steel 316 (90°)

Material Sheet thickness V-opening Internal R Min. flange length (internal bend dimension) Standard Remark
RVS 316 2B 0.5 mm 6 1.0 5 Yes
RVS 316 2B 0.5 mm 8 1.5 6
RVS 316 2B 0.8 mm 6 1.0 5 Yes
RVS 316 2B 0.8 mm 8 1.5 6
RVS 316 2B 1 mm 6 1.0 5
RVS 316 2B 1 mm 8 1.5 6 Yes
RVS 316 2B 1.25 mm 6 1.0 5
RVS 316 2B 1.25 mm 8 1.5 6 Yes
RVS 316 2B 1.25 mm 12 2.0 7.5
RVS 316 2B 1.5 mm 8 1.5 6
RVS 316 2B 1.5 mm 12 2.0 7.5 Yes
RVS 316 2B 2 mm 8 1.5 6
RVS 316 2B 2 mm 12 2.0 7.5 Yes
RVS 316 2B 2 mm 16 3.0 10
RVS 316 2B 2.5 mm 12 1.0 7.5
RVS 316 2B 2.5 mm 16 3.0 10 Yes
RVS 316 2B 2.5 mm 24 5.0 15
RVS 316 2B 3 mm 16 3.0 10 Yes
RVS 316 2B 3 mm 24 4.0 15
RVS 316 2B 4 mm 24 4.0 15 Yes
RVS 316 2B 4 mm 30 5.0 19.5
RVS 316 2B 5 mm 24 4.0 15 R3 punch
RVS 316 2B 5 mm 30 5.0 19.5 Yes R3 punch
RVS 316 2B 5 mm 40 7.0 25 R3 punch
RVS 316 2B 6 mm 30 5.0 19.5 R3 punch
RVS 316 2B 6 mm 40 7.0 25 Yes R3 punch
RVS 316 2B 6 mm 50 9.0 29 R3 punch
RVS 316 1D 8 mm 50 9.0 29 R3 punch
RVS 316 1D 8 mm 60 10.0 40 Yes R3 punch
RVS 316 1D 8 mm 80 15.0 50 R3 punch
RVS 316 1D 10 mm 60 10.0 40 Yes R3 punch
RVS 316 1D 10 mm 80 15.0 50 R3 punch

 

Bend table aluminium (90°)

Material Sheet thickness V-opening Internal R Min. flange length (internal bend dimension) Standard Remark
Aluminium 0.5 mm 6 1.0 5 Yes
Aluminium 0.5 mm 8 1.0 6
Aluminium 0.8 mm 6 1.0 5 Yes
Aluminium 0.8 mm 8 1.0 6
Aluminium 1 mm 6 1.0 5
Aluminium 1 mm 8 1.0 6 Yes
Aluminium 1.25 mm 6 1.0 5
Aluminium 1.25 mm 8 1.0 6
Aluminium 1.25 mm 12 1.5 7.5 Yes
Aluminium 1.5 mm 8 1.0 6
Aluminium 1.5 mm 12 1.5 7.5 Yes
Aluminium 2 mm 8 1.0 6
Aluminium 2 mm 12 1.5 7.5 Yes
Aluminium 2 mm 16 2.0 10
Aluminium 2.5 mm 12 1.5 7.5 Yes
Aluminium 2.5 mm 16 2.0 10
Aluminium 2.5 mm 24 3.0 15
Aluminium 3 mm 16 2.0 10 Yes
Aluminium 3 mm 24 3.0 15
Aluminium 4 mm 24 4.0 15 Yes
Aluminium 4 mm 30 4.0 19.5
Aluminium 5 mm 24 3.0 15
Aluminium 5 mm 30 4.0 19.5 Yes
Aluminium 5 mm 40 6.0 25
Aluminium 6 mm 30 3.5 19.5
Aluminium 6 mm 40 5.5 25 Yes
Aluminium 6 mm 50 7.0 29
Aluminium 8 mm 50 6.0 29
Aluminium 8 mm 60 8.0 40 Yes
Aluminium 8 mm 80 12.0 50
Aluminium 10 mm 50 5.5 29
Aluminium 10 mm 60 7.0 40 Yes
Aluminium 10 mm 80 11.0 50

Cut contours near bend zones can deform during bending. Allow sufficient distance for this according to the tables. Bend depth for long products — bent products longer than 3,100 mm up to 4,000 mm may not be deeper than 380 mm. Otherwise a collision with the machine will occur.

Tolerances

Unless otherwise agreed, we apply ISO 2768-C (coarse).

Tolerance type Range
Length dimensions ±0.2 mm (0.5–3 mm) up to ±4.0 mm (2,000–4,000 mm)
Angle tolerances ±1.3° (small dimensions) to ±0.5° (from 400 mm)

Questions about your bending project?

Feel free to contact us at info@baxmetaal.nl or call +31 (0)497 555 393. You can send your drawings directly via the contact form.